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Everything you need to know about KLEEMANN’S MOBIREX MR 130(i) PRO mobile impact crusher

KLEEMANN’s MOBIREX MR 130(i) PRO mobile impact crusher covers a wide application range in natural stone and recycling. The plant has an all-electric drive concept with the option of an external power supply. The CO2-free operation guarantees low energy consumption per ton of final product.

Here are highlights of the MOBIREX MR 130(i) PRO:

Environment

• Thanks to the electric drive, hydraulic oil is only required for adjustment and setup functions, which reduces the environmental risk and maintenance costs.
• Reduction of dust to protect the operator and the environment.
• Spray system at all relevant points can be cut in and out individually.
• Belt covers for rigid side discharge conveyor, fine grain discharge conveyor and crusher discharge conveyor.
• Solutions for noise reduction: Insulation of the noise sources by a power pack housing and sealing of the open power pack base.

Post Screening Unit

• Large double-deck post screening unit.
• 8.4 m² screening surface upper deck, 7.2 m² screening surface lower deck.
• For use as a single-deck and double-deck screen.
• For producing two classes of final grain.
• Wide oversize grain returning system ensures better material flow in the event of a high proportion of lightweight material.
• Medium grain conveyor can be reversed, discharge onto heap or oversize grain return conveyor, high production output even when fine feed material is used.
• Two wind sifters for effective cleaning of the oversize grain and medium grain, resulting in better final product quality.

Magnetic Separator

• Efficient permanent or electromagnet for increased final product quality.
• Can be flexibly attached on chains and individually adjusted in transverse and longitudinal inclination.
• Can be hydraulically raised and lowered via radio remote control for quick reaction to material congestion.
• Sliding bars in the area below the magnet prevent the crusher discharge conveyor from being pierced by jammed metal parts.

E-DRIVE Diesel Electric Drive

• E-DRIVE diesel-electric drive, all drives are electric with the exception of the drive system and auxiliary functions.
• Local emission-free operation possible through external power supply (transportable, depending on the country) for increased sustainability.
• Power-dependent fan for lower noise emissions and reduced consumption.
• Ease of physical and visual access to all maintenance-related components.
• Raised air intake for longer filter service lives.

SPECTIVE Control System

• SPECTIVE Touch panel: All components and functions can be controlled via touch panel.
• SPECTIVE CONNECT: All important information can be directly accessed on a smartphone, which means higher productivity as a result of fewer interruptions to the production process.
• SPECTIVE Radio remote control: For operating all significant components from a safe distance, providing increased work safety.
• SPECTIVE Radio remote control, small: A convenient combination of the most important operating functions; minimal space required in the operating cabin.
• Quick Track: For fast and simple movement of the machine while it is operational – allows work to be completed faster, since the system does not need to be shut down when it is moved. It is conveniently operated via radio remote control.
• Camera system: Convenient monitoring of the material flow, remote monitor in the excavator, additional connection to SPECTIVE CONNECT.
• Line coupling: Process coupling for controlling the production output; safety coupling for reliable interlinking of the plants in the plant train.
• Belt scale: for all relevant conveyors for determination of the production data.

Crusher Unit

• Powerful electric (250 kW) crusher drive.

• Very high continuous throughput of the impact crusher for a wide range of applications in natural stone and recycling.

Fully hydraulic gap adjustment and overload system

• Automatic zero point determination for precise crusher gap adjustment via touch panel.
• The effective overload function opens the lower impact toggle in case of uncrushable elements and then moves back automatically to the preset position.
• In case of large uncrushable components, in order to protect the crusher a rupture disk is provided as a last resort.

Continuous Feed System 

Continuous crusher feed thanks to intelligent feed control CFS:

• Measurement of crusher load and engine load
• Vibrating feeder and prescreen are controlled according to the load status
• After an overload case, material transport is continued immediately
• Fewer interruptions to production – up to 10 per cent more daily output.
• Less burden is placed on the downstream components, wear is also reduced, share of oversize grain is minimized.

Prescreen

• Independently vibrating prescreen for effective screening of fines.
• Co-vibrating bypass flap for fast change-over of the material flow of the prescreen material without installation of a dummy cover in the lower deck.
• Optimized screen media (increased screening surface with slotted grate) ensure a higher screening performance and result in a lower cleaning effort.
• Side discharge conveyor can be used on both sides, rigid or hydraulically foldable

Safety and Ergonomics

• Quick and convenient service thanks to easy physical and visual access to all components.
• The “Lock & Turn” rotor safety system ensures maximum operating safety when changing rotor ledges and removing material blockages.
• LED lighting included in basic plant. Premium lighting for extended illumination of work areas.
• Central draining point for fluids for ergonomic maintenance.
• Lower ground pressure thanks to wide crawler carrier chains, flexible use on poorly prepared ground.

Feeding Unit

• Generously dimensioned basic hopper.
• Hydraulically foldable and lockable – for quicker setup from the ground via radio remote control.
• Hopper extension increases the feed volume and ensures a continuous feed.
• Hopper filling aid for feeding via wheel loader from behind, filling width approximately 3.30 metres.