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New mobile jaw crusher plant from Kleeman

Kleemann launched the new MOBICAT MC 110(i) EVO2 mobile jaw crushing plant. The plant offers users new technologies for optimising all areas of a typical workday with a focus on economy, operability and sustainability.

Flexible to use in natural stone or recycling

Kleemann concentrated on the requirements of demolition and building companies, contractor crushers and quarry operators. With an hourly output of up to 400 t/h, the new mobile jaw crusher meets the requirements in the medium output range. It delivers an impressive performance in a wide variety of quarry and recycling application, where the emphasis is on effective coarse crushing.

Convincing plant design makes faster start-up possible

The development engineers from Kleemann in the main German factory in Göppingen placed the focal point on optimum transportability and a fast start-up. The transport height was reduced by 20 cm to 3.40 m. Relocation is now possible with simplified transport by means of semi low-loaders. The start-up procedure itself takes only around 10 minutes and includes set-up times for flaps, belts and feed hopper.

Higher availability through innovative overload and control system

A feature of the MOBICAT MC 110(i) EVO2 is a new effective two-stage overload system. It prevents blockages and material bridging that can lead to unwanted downtimes. If uncrushable material enters the crushing process, the CSS opens 2x faster than with the predecessor plant or, as an option, even up to 40x faster. This increases the availability and thus the overall output. Once again Kleemann demonstrates its competence here with innovative solutions for crushing plants.

Optimized operating concept simplifies plant operation

With the further development of SPECTIVE, Kleemann has set the standards for user interfaces in the sector even higher. This digital operating concept has an intuitive structure and revolutionises plant operation with its extensive features. The 12-inch touch panel has been optimized with regard to user guidance and visualisation. Furthermore, new components such as a radio remote control and a small radio remote control have been integrated in the SPECTIVE world. The new digital solution SPECTIVE CONNECT sends plant data to the smartphone.

The MOBICAT MC 110(i) EVO2 is designed for the first crushing stage and is used in medium-hard to hard natural stone and in recycling. Photo: Kleeman

Process optimization in every phase increases utilisation and productivity

Kleemann has integrated a series of new technologies and improvements. The CFS – Continuous Feed System guarantees a continuous crusher feed and thus a daily output of up to 10 per cent more. The independent double-deck prescreen effectively separates fines before they reach the crushing process. This increases the total plant throughput and is gentle, for example, on downstream cone crushers in the second crushing stage. Improved feed behaviour is guaranteed on the one hand by the extra-long articulated crusher jaw, whereas a flattened transition to the crushing chamber makes an optimum material flow possible. The accessibility for fast, safe and convenient maintenance has also been optimised.

Energy efficiency with sustainable concepts

With its innovative technical solutions, Kleemann concentrates on the subject of energy efficiency in all of its new and further developments. The improved diesel-direct drive concept is characterised by the economic use of fuel, which minimises operating costs. The power fan guarantees an increased cooling capacity, operates only when required and reduces fuel consumption. With its forward-looking, innovative technologies, the company not only wants to take economic aspects into consideration but also to set standards with regard to sustainability.